Sugarcane or sugar cane is a species of tall, Perennial plant grass (in the genus Saccharum, tribe Andropogoneae) that is used for sugar Sugar industry. The plants are 2–6 m (6–20 ft) tall with stout, jointed, fibrous stalks that are rich in sucrose, which accumulates in the Plant stem. Sugarcanes belong to the grass family, Poaceae, an economically important flowering plant family that includes maize, wheat, rice, and sorghum, and many forage crops. It is native to New Guinea.
Sugarcane was an ancient crop of the Austronesian and Papuan people. The best evidence available today points to the New Guinea area as the site of the original domestication of Saccharum officinarum.John N. Warner, “Sugar Cane: An Indigenous Papuan Cultigen.” Ethnology, vol. 1, no. 4, 1962, pp. 405–11. It was introduced to Polynesia, Island Melanesia, and Madagascar in prehistoric times via Austronesian sailors. It was also introduced by Austronesian sailors to India and then to Southern China by 500 BC, via trade. The Persians and Greeks encountered the famous "reeds that produce honey without bees" in India between the sixth and fourth centuries BC. They adopted and then spread sugarcane agriculture. By the eighth century, sugar was considered a luxurious and expensive spice from India, and merchant trading spread its use across the Mediterranean and North Africa. In the 18th century, sugarcane plantations began in the Caribbean, South American, Indian Ocean, and Pacific island nations. The need for sugar crop laborers became a major driver of large migrations, some people voluntarily accepting indentured servitude and others forcibly imported as Slavery.
Grown in tropical and subtropical regions, sugarcane is the world's largest crop by production quantity, totalling 1.9 billion in 2020, with Brazil accounting for 40% of the world total. Sugarcane accounts for 79% of sugar produced globally (most of the rest is made from ). About 70% of the sugar produced comes from Saccharum officinarum and its hybrids. All sugarcane species can plant breeding, and the major commercial are complex hybrids.
White sugar is produced from sugarcane in specialized mill factories. Sugarcane reeds are used to make pens, mats, screens, and thatch. The young, unexpanded inflorescence of Saccharum edule ( duruka) is eaten raw, steamed, or toasted, and prepared in various ways in Southeast Asia, such as certain island communities of Indonesia as well as in Oceania countries like Fiji. The direct use of sugar cane to produce ethanol for biofuel is projected to potentially surpass the production of white sugar as an end product.
A fully mature cane stalk generally comprises a composition of around 11–16% fiber, 12–16% soluble sugars, 2–3% non-sugar carbohydrates, and 63–73% water content. The successful cultivation of sugarcane hinges on a delicate interplay of several factors, including climatic conditions, soil properties, irrigation methods, fertilization practices, pest and disease management, the selection of specific varieties, and the timing of the harvest.
In terms of yield, the average production of cane stalk stands at 60–70 tonnes per hectare (equivalent to 24–28 long tons per acre or 27–31 short tons per acre) annually. However, this yield figure is not fixed and can vary significantly, ranging from 30 to 180 tonnes per hectare. This variance is contingent upon the level of knowledge applied and the approach to crop management embraced in the cultivation of sugarcane. Ultimately, the successful cultivation of this valuable crop demands a thoughtful integration of various factors to optimize its growth and productivity.
Sugarcane is a cash crop, but it is also used as livestock fodder. Sugarcane genome is one of the most complex plant genomes known, mostly due to interspecific hybridization and polyploidization.
S. officinarum was first domesticated in New Guinea and the islands east of the Wallace Line by Papuans, where it is the modern center of diversity. Beginning around 6,000 Before Present, several strains were selectively bred from the native Saccharum robustum. From New Guinea, it spread westwards to Maritime Southeast Asia after contact with Austronesians, where it hybridized with Saccharum spontaneum.
The second domestication center is southern China and Taiwan, where S. sinense was a primary cultigen of the Austronesian peoples. Words for sugarcane are reconstructed as or *CebuS in Proto-Austronesian, which became *tebuh in Proto-Malayo-Polynesian. It was one of the original major crops of the Austronesian peoples from at least 5,500 BP. Introduction of the sweeter S. officinarum may have gradually replaced it throughout its cultivated range in maritime Southeast Asia.
The earliest known production of crystalline sugar began in northern India. The earliest evidence of sugar production comes from ancient Sanskrit and Pali texts.Watt, George (1893), The Economic Products of India, W. H. Allen & Co., Vol 6, Part II, pp. 29–30Hill, J.A. (1902), The Anglo-American Encyclopedia, Vol. 7, p. 725Luckey, Thomas D. (1973) CRC Handbook of Food Additives, 2nd edition, Furia, Thomas E. (ed.) Vol. 1, Ch. 1. p. 7. Snodgrass, Mary Ellen (2004) Encyclopedia of Kitchen History, Routledge, pp. 145–146. Around the eighth century, Muslim and Arab traders introduced sugar from medieval India to the other parts of the Abbasid Caliphate in the Mediterranean, Mesopotamia, Egypt, North Africa, and Andalusia. By the 10th century, sources state that every village in Mesopotamia grew sugarcane.Watson, Andrew (1983). Agricultural innovation in the early Islamic world. Cambridge University Press. pp. 26–27. It was among the early crops brought to the Americas by the Spanish, mainly Andalusians, from their fields in the Canary Islands, and the Portuguese from their fields in the Madeira Islands. An article on sugarcane cultivation in Spain is included in Ibn al-'Awwam's 12th-century Book on Agriculture. (pp. 365–367 (Article XLVII)
The first chemically refined sugar appeared on the scene in India about 2,500 years ago. From there, the technique spread east towards China, and west towards Persia and the early Islamic worlds, eventually reaching the Mediterranean in the 13th century. Cyprus and Sicily became important centers for sugar production.
In colonial times, sugar formed one side of the triangle trade of New World raw materials, along with European manufactured goods, and African Slavery. Christopher Columbus first brought sugarcane to the Caribbean (and the New World) during his second voyage to the Americas, initially to the island of Hispaniola (modern day Haiti and the Dominican Republic). The first sugar harvest happened in Hispaniola in 1501; many sugar mills were constructed in Cuba and Jamaica by the 1520s. The Portugal introduced sugarcane to Colonial Brazil. By 1540, there were 800 cane sugar mills in Santa Catarina Island and another 2,000 on the north coast of Brazil, Demarara, and Suriname.
Sugar, often in the form of molasses, was shipped from the Caribbean to Europe or New England, where it was used to make rum. The profits from the sale of sugar were then used to purchase manufactured goods, which were then shipped to West Africa, where they were bartered for slaves. The slaves were then brought back to the Caribbean to be sold to sugar planters. The profits from the sale of the slaves were then used to buy more sugar, which was shipped to Europe. Toil in the sugar plantations became a main basis for a vast network of forced population movement, supplying people to work under brutal coercion.
The passage of the 1833 Slavery Abolition Act led to the abolition of slavery through most of the British Empire, and many of the emancipated slaves no longer worked on sugarcane plantations when they had a choice. West Indian planters, therefore, needed new workers, and they found cheap labour in Qing dynasty and India. The people were subject to indenture, a long-established form of contract, which bound them to unfree labour for a fixed term. The conditions where the indentured servants worked were frequently abysmal, owing to a lack of care among the planters. The first ships carrying indentured labourers from India left in 1836. The migrations to serve sugarcane plantations led to a significant number of ethnic Indians, Southeast Asians, and Chinese people settling in various parts of the world. In some islands and countries, the South Asian migrants now constitute between 10 and 50% of the population. Sugarcane plantations and Asian ethnic groups continue to thrive in countries such as Fiji, South Africa, Myanmar, Sri Lanka, Malaysia, Indonesia, the Philippines, Guyana, Jamaica, Trinidad, Martinique, French Guiana, Guadeloupe, Grenada, St. Lucia, St. Vincent, St. Kitts, St. Croix, Suriname, Nevis, and Mauritius.
Between 1863 and 1900, merchants and plantation owners in Queensland and New South Wales (now part of the Commonwealth of Australia) brought between 55,000 and 62,500 people from the South Pacific islands to work on sugarcane plantations. An estimated one-third of these workers were coerced or kidnapped into slavery (known as blackbirding); many others were paid very low wages. Between 1904 and 1908, most of the 10,000 remaining workers were deported in an effort to keep Australia racially homogeneous and protect white people workers from cheap foreign labour.
Cuban sugar derived from sugarcane was exported to the Soviet Union, where it received price supports and was ensured a guaranteed market. The 1991 dissolution of the Soviet state forced the closure of most of Cuba's sugar industry.
Sugarcane remains an important part of the economy of Cuba, Guyana, Belize, Barbados, and Haiti, along with the Dominican Republic, Guadeloupe, Jamaica, and other islands.
About 70% of the sugar produced globally comes from S. officinarum and hybrids using this species.
Sugar occupies 26,942,686 hectares of land across the globe and is the third most valuable crop.
Sugar cane accounted for around 21% of the global crop production over the 2000–2021 period. The Americas was the leading region in the production of sugar cane (52% of the world total).
Once a major crop of the southeastern region of the United States, sugarcane cultivation declined there during the late 20th century, and is primarily confined to small plantations in Florida, Louisiana, and southeast Texas in the 21st century. Sugarcane cultivation ceased in Hawaii when the last operating sugar plantation in the state shut down in 2016.
Sugarcane is cultivated in the tropics and subtropics in areas with a plentiful supply of water for a continuous period of more than 6–7 months each year, either from natural rainfall or through irrigation. The crop does not tolerate severe frosts. Therefore, most of the world's sugarcane is grown between 22°N and 22°S, and some up to 33°N and 33°S. When sugarcane crops are found outside this range, such as the KwaZulu-Natal region of South Africa, it is normally due to anomalous climatic conditions in the region, such as warm ocean currents that sweep down the coast. In terms of altitude, sugarcane crops are found up to close to the equator in countries such as Colombia, Ecuador, and Peru.
Sugarcane can be grown on many soils ranging from highly fertile, well-drained , through heavy cracking , infertile acid and , peaty , to rocky . Both plentiful sunshine and water supplies increase cane production. This has made desert countries with good irrigation facilities such as Egypt some of the highest-yielding sugarcane-cultivating regions. Sugarcane consumes 9% of the world's potash fertilizer production.
Although some sugarcanes produce seeds, modern stem cutting has become the most common reproduction method. Each cutting must contain at least one bud, and the cuttings are sometimes hand-planted. In more technologically advanced countries, such as the United States and Australia, billet planting is common. Billets (stalks or stalk sections) harvested by a mechanical harvester are planted by a machine that opens and recloses the ground. Once planted, a stand can be harvested several times; after each harvest, the cane sends up new stalks, called . Successive harvests give decreasing yields, eventually justifying replanting. Two to 10 harvests are usually made depending on the type of culture. In a country with a mechanical agriculture looking for a high production of large fields, as in North America, sugarcanes are replanted after two or three harvests to avoid a lowering yields. In countries with a more traditional type of agriculture with smaller fields and hand harvesting, as in the French island of Réunion, sugarcane is often harvested up to 10 years before replanting.
Sugarcane is harvested by hand and mechanically. Hand harvesting accounts for more than half of production, and is dominant in the developing world. In hand harvesting, the field is first set on fire. The fire burns up dry leaves, and chases away or kills venomous snakes, without harming the stalks and roots. Harvesters then cut the cane just above ground-level using Cane knife or . A skilled harvester can cut of sugarcane per hour.
Mechanical harvesting uses a combine, or sugarcane harvester. The Austoft 7000 series, the original modern harvester design, has now been copied by other companies, including Cameco / John Deere. The machine cuts the cane at the base of the stalk, strips the leaves, chops the cane into consistent lengths and deposits it into a transporter following alongside. The harvester then blows the trash back onto the field. Such machines can harvest each hour, but harvested cane must be rapidly processed. Once cut, sugarcane begins to lose its sugar content, and damage to the cane during mechanical harvesting accelerates this decline. This decline is offset because a modern chopper harvester can complete the harvest faster and more efficiently than hand cutting and loading. Austoft also developed a series of hydraulic high-lift infield transporters to work alongside its harvesters to allow even more rapid transfer of cane to, for example, the nearest railway siding. This mechanical harvesting does not require the field to be set on fire; the residue left in the field by the machine consists of cane tops and dead leaves, which serve as mulch for the next planting.
Yang et al., 2017 provides a genetic map developed for USDA ARS-run for brown rust of sugarcane.
Bagasse, the residual dry fiber of the cane after cane juice has been extracted, is used for several purposes:
The primary use of bagasse and bagasse residue is as a fuel source for the boilers in the generation of process steam in sugar plants. Dried filter cake is used as an animal feed supplement, fertilizer, and source of sugarcane wax.
Molasses is produced in two forms: blackstrap, which has a characteristic strong flavor, and a purer molasses syrup. Blackstrap molasses is sold as a food and dietary supplement. It is also a common ingredient in animal feed, and is used to produce ethanol, rum, and citric acid. Purer molasses syrups are sold as molasses, and may also be blended with maple syrup, invert sugars, or corn syrup. Both forms of molasses are used in baking.
The sugar solution is clarified by the addition of phosphoric acid and calcium hydroxide, which combine to precipitate calcium phosphate. The calcium phosphate particles entrap some impurities and absorb others, and then float to the top of the tank, where they can be skimmed off. An alternative to this "phosphatation" technique is "carbonatation", which is similar, but uses carbon dioxide and calcium hydroxide to produce a calcium carbonate precipitate.
After filtering any remaining solids, the clarified syrup is decolorized by filtration through activated carbon. Bone char or coal-based activated carbon is traditionally used in this role. Some remaining color-forming impurities are by the carbon. The purified syrup is then concentrated to supersaturation and repeatedly crystallized in a vacuum, to produce white refined sugar. As in a sugar mill, the sugar crystals are separated from the molasses by centrifuging. Additional sugar is recovered by blending the remaining syrup with the washings from affination and again crystallizing to produce brown sugar. When no more sugar can be economically recovered, the final molasses still contains 30–35% sucrose and 10–25% glucose and fructose.
To produce granulated sugar, in which individual grains do not clump, sugar must be dried, first by heating in a rotary dryer, and then by blowing cool air through it for several days.
Worldwide, 26 million hectares were devoted to sugarcane cultivation in 2020. The average worldwide yield of sugarcane crops in 2022 was 74 tonnes per hectare, led by Peru with 121 tonnes per hectare. The theoretical possible yield for sugarcane is about 280 tonnes per hectare per year, and small experimental plots in Brazil have demonstrated yields of 236–280 tonnes of cane per hectare.
From 2008 to 2016, production of standards-compliant sugarcane experienced a compound annual growth rate of about 52%, while conventional sugarcane increased at less than 1%.
Sugarcane cultivation can also result in soil compaction, which is caused by the use of heavy, infield machinery. Along with impacting invertebrate and fauna within the upper layers of the soil, compaction can also lead to decreased porosity. This in turn can increase surface runoff, resulting in greater leaching and erosion.
Sugarcane processing produces a wide variety of pollutants, including heavy metals and bagasse, which can be released into the environment through wastewater discharge. To prevent this, alternative treatment methods such as high rate anaerobic digestions can be implemented to better treat this wastewater. Stormwater drains can also be installed to prevent uncontrolled runoff from reaching aquatic ecosystems.
In Brazil, gasoline is required to contain at least 22% bioethanol. This bioethanol is sourced from Brazil's large sugarcane crop.
The production of ethanol from sugarcane is more energy efficient than from corn or sugar beets or palm/vegetable oils, particularly if cane bagasse is used to produce heat and power for the process. Furthermore, if biofuels are used for crop production and transport, the fossil energy input needed for each ethanol energy unit can be very low. EIA estimates that with an integrated sugarcane to ethanol technology, the well-to-wheels CO2 emissions can be 90% lower than conventional gasoline. A textbook on renewable energyda Rosa, A. (2005) Fundamentals of Renewable Energy Processes. Elsevier. pp. 501–502. describes the energy transformation:
Presently, 75 tons of raw sugarcane are produced annually per hectare in Brazil. The cane delivered to the processing plant is called burned and cropped (b&c), and represents 77% of the mass of the raw cane. The reason for this reduction is that the stalks are separated from the leaves (which are burned and whose ashes are left in the field as fertilizer), and from the roots that remain in the ground to sprout for the next crop. Average cane production is, therefore, 58 tons of b&c per hectare per year.
Each ton of b&c yields 740 kg of juice (135 kg of sucrose and 605 kg of water) and 260 kg of moist bagasse (130 kg of dry bagasse). Since the lower heating value of sucrose is 16.5 Mjoule/kg, and that of the bagasse is 19.2 MJ/kg, the total heating value of a ton of b&c is 4.7 GJ of which 2.2 GJ come from the sucrose and 2.5 from the bagasse.
Per hectare per year, the biomass produced corresponds to 0.27 TJ. This is equivalent to 0.86 W per square meter. Assuming an average insolation of 225 W per square meter, the photosynthetic efficiency of sugar cane is 0.38%.
The 135 kg of sucrose found in 1 ton of b&c are transformed into 70 litres of ethanol with a combustion energy of 1.7 GJ. The practical sucrose-ethanol conversion efficiency is, therefore, 76% (compare with the theoretical 97%).
One hectare of sugar cane yields 4,000 litres of ethanol per year (without any additional energy input, because the bagasse produced exceeds the amount needed to distill the final product). This, however, does not include the energy used in tilling, transportation, and so on. Thus, the solar energy-to-ethanol conversion efficiency is 0.13%.
Sugarcane bagasse is a potentially abundant source of energy for large producers of sugarcane, such as Brazil, India, and China. According to one report, with use of latest technologies, bagasse produced annually in Brazil has the potential of meeting 20% of Brazil's energy consumption by 2020.
Recent cogeneration technology plants are being designed to produce from 200 to over 300 kWh of electricity per tonne of bagasse. As sugarcane is a seasonal crop, shortly after harvest the supply of bagasse would peak, requiring power generation plants to strategically manage the storage of bagasse.
== Gallery ==
|
|