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Scaffolding, also called scaffold or staging,"staging, vbl. n.". def. 1. Oxford English Dictionary Second Edition on CD-ROM (v. 4.0) © Oxford University Press 2009 is a temporary structure used to support a work crew and materials to aid in the construction, maintenance and repair of buildings, bridges and all other human-made structures. Scaffolds are widely used on site to get access to heights and areas that would be otherwise hard to get to. Unsafe scaffolding has the potential to result in death or serious injury. Scaffolding is also used in adapted forms for formwork and shoring, grandstand seating, concert stages, access/viewing towers, exhibition stands, ski ramps, half pipes and art projects.
There are six main types of scaffolding used worldwide today. These are tube and coupler (fitting) components, prefabricated modular system scaffold components, H-frame / façade modular system scaffolds, suspended scaffolds, timber scaffolds and bamboo scaffolds (particularly in China, India and Hong Kong). Each type is made from several components which often include:
David Henry Jones and Daniel Palmer Jones patented the "Scaffixer" in either 1907 or 1910, a coupling device far more robust than rope which revolutionized scaffolding construction. In 1913, his company was commissioned for the reconstruction of Buckingham Palace, during which his Scaffixer gained much publicity. Palmer-Jones followed this up with the improved "Universal Coupler" in 1919 - this soon became the industry standard coupling and has remained so to this day.
Advancements in metallurgy throughout the early 20th century saw the introduction of tubular steel (instead of timber poles) with standardized dimensions, allowing for the industrial interchangeability of parts and improving the structural stability of the scaffold. The use of diagonal bracings also helped to improve stability, especially on tall buildings. The first frame system was brought to market by SGB in 1944 and was used extensively for the postwar reconstruction.
The purpose of a working scaffold is to provide a safe working platform and access suitable for work crews to carry out their work. The European Standard sets out performance requirements for working scaffolds. These are substantially independent of the materials of which the scaffold is made. The standard is intended to be used as the basis for enquiry and design.
Tubes are usually made either of steel or aluminium. Composite scaffolding uses filament-wound tubes of glass fibre in a nylon or polyester matrix. Because of the high cost of composite tube, it is usually only used when there is a risk from overhead electric cables that cannot be isolated. Steel tubes are either 'black' or galvanised. The tubes come in a variety of lengths and a standard outside diameter of 48.3 mm. (1.5 NPS pipe). The chief difference between the two types of metal tubes is the lower weight of aluminium tubes (1.7 kg/m as opposed to 4.4 kg/m). Aluminium tube is more flexible and has a lower resistance to stress. Tubes are generally bought in 6.3 m lengths and can then be cut down to certain typical sizes. Most large companies will brand their tubes with their name and address in order to deter theft.
Boards provide a working surface for scaffold users. They are seasoned wood and come in three thicknesses (38 mm (usual), 50 mm and 63 mm) are a standard width (225 mm) and are a maximum of 3.9 m long. The board ends are protected either by metal plates called hoop irons or sometimes nail plates, which often have the company name stamped into them. Timber scaffold boards in the UK should comply with the requirements of BS 2482. As well as timber, steel or aluminium decking is used, as well as laminate boards. In addition to the boards for the working platform, there are sole boards which are placed beneath the scaffolding if the surface is soft or otherwise suspect, although ordinary boards can also be used. Another solution, called a scaffpad, is made from a rubber base with a base plate moulded inside; these are desirable for use on uneven ground since they adapt, whereas sole boards may split and have to be replaced.
Couplers are the fittings which hold the tubes together. The most common are called scaffold couplers, and there are three basic types: right-angle couplers, putlog couplers and swivel couplers. To join tubes end-to-end joint pins (also called spigots) or sleeve couplers are used. Only right angle couplers and swivel couplers can be used to fix tube in a 'load-bearing connection'. Single couplers are not load-bearing couplers and have no design capacity.
Other common scaffolding components include base plates, ladders, , anchor ties, reveal ties, gin wheels, sheeting, etc. Most companies will adopt a specific colour to paint the scaffolding with, in order that quick visual identification can be made in case of theft. All components that are made from metal can be painted but items that are wooden should never be painted as this could hide defects. Despite the metric measurements given, many scaffolders measure tubes and boards in imperial units, with tubes from 21 feet down and boards from 13 ft down.
Bamboo scaffolding is widely used in Hong Kong and Macau, with nylon straps tied into knots as couplers. In India, bamboo or other wooden scaffolding is also mostly used, with poles being lashed together using ropes made from coconut hair (coir).
As well as the tubes at right angles there are cross braces to increase rigidity, these are placed diagonally from ledger to ledger, next to the standards to which they are fitted. If the braces are fitted to the ledgers they are called ledger braces. To limit sway a facade brace is fitted to the face of the scaffold every 30 metres or so at an angle of 35°-55° running right from the base to the top of the scaffold and fixed at every level.
Of the couplers previously mentioned, right-angle couplers join ledgers or transoms to standards, putlog or single couplers join board bearing transoms to ledgers - Non-board bearing transoms should be fixed using a right-angle coupler. Swivel couplers are to connect tubes at any other angle. The actual joints are staggered to avoid occurring at the same level in neighbouring standards.
The spacings of the basic elements in the scaffold are fairly standard. For a general purpose scaffold the maximum bay length is 2.1 m, for heavier work the bay size is reduced to 2 or even 1.8 m while for inspection a bay width of up to 2.7 m is allowed.
The width of a scaffold platform is determined by the number and size of the boards used. A minimum platform width of 600 mm is required in many regions, including the European Union,BS EN 12811-1, Temporary Works Equipment: "The clear distance between standards… shall be at least 600 mm." the United Arab Emirates,OSHAD CoP 26.0 – Scaffolding (July 2024): "When work is light and of short duration, minimum 600 mm wide (3 boards) platforms are permitted." and India.IS 4014-2:1967, Code of Practice for Steel Tubular Scaffolding, Section 11.6: Working platforms adjacent to walls should extend at least 600 mm beyond the wall end. However, a more typical four-board scaffold would have a platform width of approximately 870 mm from standard to standard. More heavy-duty scaffolding can require 5, 6 or even up to 8 boards width. Often an inside board is added to reduce the gap between the inner standard and the structure.
The lift height, the spacing between ledgers, is 2 m, although the base lift can be up to 2.7 m. The diagram above also shows a kicker lift, which is just 150 mm or so above the ground.
Transom spacing is determined by the thickness of the boards supported, 38 mm boards require a transom spacing of no more than 1.2 m while a 50 mm board can stand a transom spacing of 2.6 m and 63 mm boards can have a maximum span of 3.25 m. The minimum overhang for all boards is 50 mm and the maximum overhang is no more than 4x the thickness of the board.
General practice is to attach a tie every 4 m on alternate lifts (traditional scaffolding). Prefabricated System scaffolds require structural connections at all frames - i.e. 2–3 m centres (tie patterns must be provided by the System manufacturer/supplier). The ties are coupled to the scaffold as close to the junction of standard and ledger (node point) as possible. Due to recent regulation changes, scaffolding ties must support +/- loads (tie/butt loads) and lateral (shear) loads.
Due to the different nature of structures there is a variety of different ties to take advantage of the opportunities.
Through ties are put through structure openings such as windows. A vertical inside tube crossing the opening is attached to the scaffold by a transom and a crossing horizontal tube on the outside called a bridle tube. The gaps between the tubes and the structure surfaces are packed or wedged with timber sections to ensure a solid fit.
Box ties are used to attach the scaffold to suitable pillars or comparable features. Two additional transoms are put across from the lift on each side of the feature and are joined on both sides with shorter tubes called tie tubes. When a complete box tie is impossible a l-shaped lip tie can be used to hook the scaffold to the structure, to limit inward movement an additional transom, a butt transom, is placed hard against the outside face of the structure.
Sometimes it is possible to use anchor ties (also called bolt ties), these are ties fitted into holes drilled in the structure. A common type is a ring bolt with an expanding wedge which is then tied to a node point.
The least 'invasive' tie is a reveal tie. These use an opening in the structure but use a tube wedged horizontally in the opening. The reveal tube is usually held in place by a reveal screw pin (an adjustable threaded bar) and protective packing at either end. A transom tie tube links the reveal tube to the scaffold. Reveal ties are not well regarded, they rely solely on friction and need regular checking so it is not recommended that more than half of all ties be reveal ties.
If it is not possible to use a safe number of ties rakers can be used. These are single tubes attached to a ledger extending out from the scaffold at an angle of less than 75° and securely founded. A transom at the base then completes a triangle back to the base of the main scaffold.
The labor shortage may be due to the reluctance of younger generations to become scaffolders. "They even think that it’s a dirty and dangerous job. They are not going to do that kind of work," said Yu Hang Flord, who has been a scaffolder for 30 years and later became the director of Wui Fai Holdings, a member of the Hong Kong and Kowloon Scaffolders General Merchants Association. "They refuse to step in, although we give them high pay. They are scared of it. Young generations do not like jobs that involve hard work." Another reason fewer people are becoming scaffolders is that new recruits need to undergo training with the Hong Kong Construction Industry Council in order to acquire a license. Older scaffolders generally learned in apprenticeships, and may have been able to gather more hands-on experience.
Material shortages are also a contributing factor to the decline. The bamboo scaffolding material was imported from mainland China. Bamboo—which matures after three years to the wide diameter and thick skin perfect for scaffolding—came from the Shaoxing area in Guangdong. Over the past two decades, firms have had to look to Guangxi instead. The industry's fear is that one day supplies will be blocked due to export embargoes and environmental concerns. Attempts to import bamboo from Thailand, or switch to synthetic or plastic bamboo, have so far proved unsuccessful.
In many African countries, notably Nigeria, bamboo scaffolding is still used for small scale construction in urban areas. In rural areas, the use of bamboo scaffolding for construction is common. In fact, bamboo is an essential building and construction commodity in Nigeria; the bamboo materials are transported on heavy trucks and trailers from rural areas (especially the tropical rain forest) to cities and the northern part of Nigeria.
Some of the structures in relaxation and recreation centres, both in urban and rural areas of Nigeria, are put in place using bamboo materials. This is not for reasons of poverty (especially in the cities) but to add more aesthetics to these centres. Bamboo materials are still used in the construction of some
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Bamboo scaffolding is commonly used in developing countries across Asia and Africa, including India, Bangladesh, Sri Lanka, Indonesia, and Nigeria.Anthony Nkem Ede et al., Structural Form Works and Safety Challenges: Role of Bamboo Scaffold on Collapse of Reinforced Concrete Buildings in Nigeria, International Journal of Civil Engineering and Technology, Vol. 9, Issue 9 (September 2018): “Outside Hong Kong, bamboo scaffolding is mostly seen in developing nations of Asia and Africa such as India, Bangladesh, Sri Lanka, Indonesia, Nigeria etc.”
Respecting and promoting the traditional cultures of Chinese Opera, a huge event called the West Kowloon Bamboo Theatre has been held at the West Kowloon Waterfront Promenade annually since 2012.
A Jody scaffold may also be called a bricklayer's scaffold. As such, the scaffold consists only of a single row of standards with a single ledger. The Jody's are transoms - attached to the ledger at one end but integrated into the bricks at the other.
Spacing is the same on a Jody scaffold as on a general purpose scaffold, and ties are still required. In recent years a number of new innovations have meant an increased scope of use for scaffolding, such as ladderbeams for spanning spaces that cannot accommodate standards and the increased use of sheeting and structure to create temporary roofs.
Jody tubes can also be used vertically when drove under downward pressure into the ground, most typically in greens and fields, where approx 1/4 of the putlog tube remains exposed above ground. The purpose for this alternative method is to create a good anchoring point for additional vertical scaffolding to clamp on to, most commonly used in live events and festivals with scaffolding poles up to 21 feet high where festoon lighting, cabling and bunting can be hung from safely.
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