Microscanners are different from spatial light modulators and other micromirror actuators which need a matrix of individually addressable mirrors in order to accomplish the desired modulation at any yield. If a single array mirror accomplishes the desired modulation but is operated in parallel with other array mirrors to increase light yield, then the term microscanner array is used.
Many applications requires that a surface is addressed instead of only a single line. For these applications, actuation using a Lissajous curve can accomplish sinusoidal scan motion, or double resonant operation. Mechanical deflection angles of micro scanning devices reach up to ±30°. Translational (piston type) microscanners, can attain a mechanical stroke of up to approx. ±500 μm. This configuration is energy efficient, but requires complicated control electronics. For high end display applications the common choice is , where a resonant scanner (for the longer display dimension) is paired with quasi-static scanner (for the shorter dimension).
For resonant scanners, one often employed configuration is the indirect drive. In an indirect drive, a small motion in a larger mass is coupled to a large motion in a smaller mass (the mirror) through mechanical amplification at a favorable mode shape. This is in contrast to the more common direct drive, where the actuator mechanism moves the mirror directly. Indirect drives have been implemented for electromagnetic, electrostatic, as well as Piezoelectricity actuators. Existing piezoelectric scanners are more efficient using direct drive.
Electrostatic actuators offer high power similar to electromagnetic drives. In contrast to an electromagnetic drive, the resulting drive force between the drive structures cannot be reversed in polarity. For the realization of quasi-static components with positive and negative effective direction, two drives with positive and negative polarity are required. As a rule of thumb, vertical are utilized here. Nevertheless, the highly non-linear drive characteristics in some parts of the deflection area can be hindering for controlling the mirror properly. For that reason many highly developed microscanners today utilize a Resonance mode of operation, where an eigenmode is activated. Resonant operation is the most energy-efficient. For beam positioning and applications which are to be static-actuated or linearized-scanned, quasi-static drives are required and therefore of great interest.
Magnetic actuators offer very good linearity of the tilt angle versus the applied signal amplitude, both in static and dynamic operation. The working principle is that a metallic coil is placed on the moving MEMS mirror itself and as the mirror is placed in a magnetic field, the alternating current flowing in the coil generates Lorentz force that tilts the mirror. Magnetic actuation can either be used for actuating 1D or 2D MEMS mirrors. Another characteristic of the magnetically actuated MEMS mirror is the fact that low voltage is required (below 5V) making this actuation compatible with standard CMOS voltage. An advantage of such an actuation type is that MEMS behaviour does not present hysteresis, as opposed to electrostatic actuated MEMS mirrors, which make it very simple to control. Power consumption of magnetically actuated MEMS mirrors can be as low as 0.04 mW.
Thermoelectric drives produce high driving forces, but they present a few technical drawbacks inherent to their fundamental principle. The actuator has to be thermally well insulated from the environment, as well as being preheated in order to prevent thermal drift due to environmental influences. That is why the necessary heat output and power consumption for a thermal bimorph actuator is relatively high. One further disadvantage is the comparably low displacement which needs to be leveraged to reach usable mechanical deflections. Also thermal actuators are not suitable for high frequency operation due to significant Low-pass filter behaviour.
Piezoelectric drives produce high force, but as with electrothermal actuators the stroke length is short. Piezoelectric drives are, however, less susceptible to thermal environmental influences and can also transmit high-frequency drive signals well. To achieve the desired angle some mechanism utilizing mechanical amplification will be required for most applications. This has proven to be difficult for quasi-static scanners, although there are promising approaches in the literature using long meandering flexures for deflection amplification. For resonant rotational scanners, on the other hand, scanners using piezoelectric actuation combined with an indirect drive are the highest performer in terms of scan angle and working frequency.
) with a single sending mirror (mirror dimensions approx. (9.5 × 2.5 mm)) and a synchronized microscanner array (2 × 7) as receiver unit.]] |
Applications for tilting microscanners are numerous and include:
Some of the applications for piston type microscanners are:
Microscanners are usually manufactured with surface or bulk micromechanic processes. As a rule, Silicon wafer or BSOI (bonded silicon on insulator) are used.
With current manufacturing technology microscanners can suffer from high costs and long lead times to delivery. This is an active area of process improvement
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