Materials science is an interdisciplinary field of researching and discovering . Materials engineering is an engineering field of finding uses for materials in other fields and industries.
The intellectual origins of materials science stem from the Age of Enlightenment, when researchers began to use analytical thinking from chemistry, physics, and engineering to understand ancient, phenomenological observations in metallurgy and mineralogy. Materials science still incorporates elements of physics, chemistry, and engineering. As such, the field was long considered by academic institutions as a sub-field of these related fields. Beginning in the 1940s, materials science began to be more widely recognized as a specific and distinct field of science and engineering, and major technical universities around the world created dedicated schools for its study.
Materials scientists emphasize understanding how the history of a material ( processing) influences its structure, and thus the material's properties and performance. The understanding of processing -structure-properties relationships is called the materials paradigm. This paradigm is used to advance understanding in a variety of research areas, including nanotechnology, , and metallurgy.
Materials science is also an important part of forensic engineering and failure analysis investigating materials, products, structures or components, which fail or do not function as intended, causing personal injury or damage to property. Such investigations are key to understanding, for example, the causes of various aviation accidents and incidents.
Before the 1960s (and in some cases decades after), many eventual materials science departments were metallurgy or ceramics engineering departments, reflecting the 19th and early 20th-century emphasis on metals and ceramics. The growth of material science in the United States was catalyzed in part by the DARPA, which funded a series of university-hosted laboratories in the early 1960s, "to expand the national program of basic research and training in the materials sciences." In comparison with mechanical engineering, the Nascent state material science field focused on addressing materials from the macro-level and on the approach that materials are designed on the basis of knowledge of behavior at the microscopic level. Due to the expanded knowledge of the link between atomic and molecular processes as well as the overall properties of materials, the design of materials came to be based on specific desired properties. The materials science field has since broadened to include every class of materials, including ceramics, , semiconductors, magnetism materials, biomaterials, and , generally classified into three distinct groups: ceramics, metals, and polymers. The prominent change in materials science during the recent decades is active usage of computer simulations to find new materials, predict properties and understand phenomena.
The basis of materials science is studying the interplay between the structure of materials, the processing methods to make that material, and the resulting material properties. The complex combination of these produce the performance of a material in a specific application. Many features across many length scales impact material performance, from the constituent chemical elements, its microstructure, and macroscopic features from processing. Together with the laws of thermodynamics and kinetics materials scientists aim to understand and improve materials.
Structure is studied in the following levels.
Nanostructure deals with objects and structures that are in the 1 – 100 nm range. In many materials, atoms or molecules agglomerate to form objects at the nanoscale. This causes many interesting electrical, magnetic, optical, and mechanical properties.
In describing nanostructures, it is necessary to differentiate between the number of dimensions on the Nanoscopic scale.
Nanotextured surfaces have one dimension on the nanoscale, i.e., only the thickness of the surface of an object is between 0.1 and 100 nm.
Nanotubes have two dimensions on the nanoscale, i.e., the diameter of the tube is between 0.1 and 100 nm; its length could be much greater.
Finally, spherical have three dimensions on the nanoscale, i.e., the particle is between 0.1 and 100 nm in each spatial dimension. The terms nanoparticles and ultrafine particles (UFP) often are used synonymously although UFP can reach into the micrometre range. The term 'nanostructure' is often used, when referring to magnetic technology. Nanoscale structure in biology is often called ultrastructure.
The manufacture of a perfect crystal of a material is physically impossible. For example, any crystalline material will contain defects such as precipitates, grain boundaries (Hall–Petch relationship), vacancies, interstitial atoms or substitutional atoms. The microstructure of materials reveals these larger defects and advances in simulation have allowed an increased understanding of how defects can be used to enhance material properties.
The study of thermodynamics is fundamental to materials science. It forms the foundation to treat general phenomena in materials science and engineering, including chemical reactions, magnetism, polarizability, and elasticity. It explains fundamental tools such as and concepts such as phase equilibrium.
Biomaterials can be derived either from nature or synthesized in a laboratory using a variety of chemical approaches using metallic components, , , or composite materials. They are often intended or adapted for medical applications, such as biomedical devices which perform, augment, or replace a natural function. Such functions may be benign, like being used for a heart valve, or may be bioactive with a more interactive functionality such as hydroxylapatite-coated . Biomaterials are also used every day in dental applications, surgery, and drug delivery. For example, a construct with impregnated pharmaceutical products can be placed into the body, which permits the prolonged release of a drug over an extended period of time. A biomaterial may also be an autograft, allograft or xenograft used as an organ transplant material.
are a traditional example of these types of materials. They are materials that have properties that are intermediate between conductors and insulators. Their electrical conductivities are very sensitive to the concentration of impurities, which allows the use of doping to achieve desirable electronic properties. Hence, semiconductors form the basis of the traditional computer.
This field also includes new areas of research such as superconducting materials, spintronics, , etc. The study of these materials involves knowledge of materials science and solid-state physics or condensed matter physics.
Besides material characterization, the material scientist or engineer also deals with extracting materials and converting them into useful forms. Thus ingot casting, foundry methods, blast furnace extraction, and electrolytic extraction are all part of the required knowledge of a materials engineer. Often the presence, absence, or variation of minute quantities of secondary elements and compounds in a bulk material will greatly affect the final properties of the materials produced. For example, steels are classified based on 1/10 and 1/100 weight percentages of the carbon and other alloying elements they contain. Thus, the extracting and purifying methods used to extract iron in a blast furnace can affect the quality of steel that is produced.
Solid materials are generally grouped into three basic classifications: ceramics, metals, and polymers. This broad classification is based on the empirical makeup and atomic structure of the solid materials, and most solids fall into one of these broad categories.
Engineering ceramics are known for their stiffness and stability under high temperatures, compression and electrical stress. Alumina, silicon carbide, and tungsten carbide are made from a fine powder of their constituents in a process of sintering with a binder. Hot pressing provides higher density material. Chemical vapor deposition can place a film of a ceramic on another material. Cermets are ceramic particles containing some metals. The wear resistance of tools is derived from cemented carbides with the metal phase of cobalt and nickel typically added to modify properties.
Ceramics can be significantly strengthened for engineering applications using the principle of crack deflection. This process involves the strategic addition of second-phase particles within a ceramic matrix, optimizing their shape, size, and distribution to direct and control crack propagation. This approach enhances fracture toughness, paving the way for the creation of advanced, high-performance ceramics in various industries.
Applications range from structural elements such as steel-reinforced concrete, to the thermal insulating tiles, which play a key and integral role in NASA's Space Shuttle thermal protection system, which is used to protect the surface of the shuttle from the heat of re-entry into the Earth's atmosphere. One example is reinforced Carbon-Carbon (RCC), the light gray material, which withstands re-entry temperatures up to and protects the Space Shuttle's wing leading edges and nose cap. RCC is a laminated composite material made from graphite rayon cloth and impregnated with a phenolic resin. After curing at high temperature in an autoclave, the laminate is Pyrolysis to convert the resin to carbon, impregnated with furfuryl alcohol in a vacuum chamber, and cured-pyrolized to convert the furfuryl alcohol to carbon. To provide oxidation resistance for reusability, the outer layers of the RCC are converted to silicon carbide.
Other examples can be seen in the "plastic" casings of television sets, cell-phones and so on. These plastic casings are usually a composite material made up of a thermoplastic matrix such as acrylonitrile butadiene styrene (ABS) in which calcium carbonate chalk, talc, or have been added for added strength, bulk, or electrostatic dispersion. These additions may be termed reinforcing fibers, or dispersants, depending on their purpose.
Polyvinyl chloride (PVC) is widely used, inexpensive, and annual production quantities are large. It lends itself to a vast array of applications, from artificial leather to electrical insulation and cabling, packaging, and Food storage. Its fabrication and processing are simple and well-established. The versatility of PVC is due to the wide range of and other additives that it accepts. The term "additives" in polymer science refers to the chemicals and compounds added to the polymer base to modify its material properties.
Polycarbonate would be normally considered an engineering plastic (other examples include PEEK, ABS). Such plastics are valued for their superior strengths and other special material properties. They are usually not used for disposable applications, unlike commodity plastics.
Specialty plastics are materials with unique characteristics, such as ultra-high strength, electrical conductivity, electro-fluorescence, high thermal stability, etc.
The dividing lines between the various types of plastics is not based on material but rather on their properties and applications. For example, polyethylene (PE) is a cheap, low friction polymer commonly used to make disposable bags for shopping and trash, and is considered a commodity plastic, whereas medium-density polyethylene (MDPE) is used for underground gas and water pipes, and another variety called ultra-high-molecular-weight polyethylene (UHMWPE) is an engineering plastic which is used extensively as the glide rails for industrial equipment and the low-friction socket in implanted .
Iron alloyed with various proportions of carbon gives low, mid and high carbon steels. An iron-carbon alloy is only considered steel if the carbon level is between 0.01% and 2.00% by weight. For steels, the hardness and tensile strength of the steel is related to the amount of carbon present, with increasing carbon levels also leading to lower ductility and toughness. Heat treatment processes such as quenching and tempering can significantly change these properties, however. In contrast, Invar exhibit unique properties where their size and density remain unchanged across a range of temperatures. Cast iron is defined as an iron–carbon alloy with more than 2.00%, but less than 6.67% carbon. Stainless steel is defined as a regular steel alloy with greater than 10% by weight alloying content of chromium. Nickel and molybdenum are typically also added in stainless steels.
Other significant metallic alloys are those of Aluminium alloy, Titanium alloys, copper and Magnesium alloy. Copper alloys have been known for a long time (since the Bronze Age), while the alloys of the other three metals have been relatively recently developed. Due to the chemical reactivity of these metals, the electrolytic extraction processes required were only developed relatively recently. The alloys of aluminium, titanium and magnesium are also known and valued for their high strength to weight ratios and, in the case of magnesium, their ability to provide electromagnetic shielding. These materials are ideal for situations where high strength to weight ratios are more important than bulk cost, such as in the aerospace industry and certain automotive engineering applications.
Of all the semiconductors in use today, silicon makes up the largest portion both by quantity and commercial value. Monocrystalline silicon is used to produce wafers used in the semiconductor and electronics industry. Gallium arsenide (GaAs) is the second most popular semiconductor used. Due to its higher electron mobility and saturation velocity compared to silicon, it is a material of choice for high-speed electronics applications. These superior properties are compelling reasons to use GaAs circuitry in mobile phones, satellite communications, microwave point-to-point links and higher frequency radar systems. Other semiconductor materials include germanium, silicon carbide, and gallium nitride and have various applications.
The field of materials science and engineering is important both from a scientific perspective, as well as for applications field. Materials are of the utmost importance for engineers (or other applied fields) because usage of the appropriate materials is crucial when designing systems. As a result, materials science is an increasingly important part of an engineer's education.
Materials physics is the use of physics to describe the physical properties of materials. It is a synthesis of physical sciences such as chemistry, solid mechanics, solid state physics, and materials science. Materials physics is considered a subset of condensed matter physics and applies fundamental condensed matter concepts to complex multiphase media, including materials of technological interest. Current fields that materials physicists work in include electronic, optical, and magnetic materials, novel materials and structures, quantum phenomena in materials, nonequilibrium physics, and soft condensed matter physics. New experimental and computational tools are constantly improving how materials systems are modeled and studied and are also fields when materials physicists work in.
The field is inherently interdisciplinary, and the materials scientists or engineers must be aware and make use of the methods of the physicist, chemist and engineer. Conversely, fields such as life sciences and archaeology can inspire the development of new materials and processes, in Bioinspiration and paleoinspired approaches. Thus, there remain close relationships with these fields. Conversely, many physicists, chemists and engineers find themselves working in materials science due to the significant overlaps between the fields.
Aerogel | Hypothetical, experiments, diffusion, early uses | Traditional insulation, glass | Improved insulation, insulative glass if it can be made clear, sleeves for oil pipelines, aerospace, high-heat & extreme cold applications | |
Amorphous metal | Experiments | Kevlar | Armor | |
Conductive polymers | Research, experiments, prototypes | Conductors | Lighter and cheaper wires, antistatic materials, organic solar cells | |
Femtotechnology, picotechnology | Hypothetical | Present nuclear | New materials; nuclear weapons, power | |
Fullerene | Experiments, diffusion | Synthetic diamond and carbon nanotubes (Buckypaper) | Programmable matter | |
Graphene | Hypothetical, experiments, diffusion, early uses | Silicon-based integrated circuit | Components with higher strength to weight ratios, transistors that operate at higher frequency, lower cost of display screens in mobile devices, storing hydrogen for fuel cell powered cars, filtration systems, longer-lasting and faster-charging batteries, sensors to diagnose diseases | Potential applications of graphene |
High-temperature superconductivity | Cryogenic receiver front-end (CRFE) RF and microwave filter systems for mobile phone base stations; prototypes in dry ice; Hypothetical and experiments for higher temperatures | Copper wire, semiconductor integral circuits | No loss conductors, frictionless bearings, magnetic levitation, lossless high-capacity accumulators, , heat-free integral circuits and processors | |
LiTraCon | Experiments, already used to make Europe Gate | Glass | Building skyscrapers, towers, and sculptures like Europe Gate | |
Hypothetical, experiments, diffusion | Classical optics | , , metamaterial cloaking, | ||
Metal foam | Research, commercialization | Hulls | Space colonies, floating cities | |
Multi function structures NAE Website: Frontiers of Engineering . Nae.edu. Retrieved 22 February 2011. | Hypothetical, experiments, some prototypes, few commercial | Composite materials | Wide range, e.g., self-health monitoring, self-healing material, morphing | |
Nanomaterials: | Hypothetical, experiments, diffusion, early uses | Structural steel and aluminium | Stronger, lighter materials, space elevator | Potential applications of carbon nanotubes, carbon fiber |
Programmable matter | Hypothetical, experiments | , | Wide range, e.g., claytronics, synthetic biology | |
Research, experiments, prototypes | LCD, LED | Quantum dot laser, future use as programmable matter in display technologies (TV, projection), optical data communications (high-speed data transmission), medicine (laser scalpel) | ||
Silicene | Hypothetical, research | Field-effect transistors |
There are additionally broadly applicable, materials independent, endeavors.
There are also relatively broad focuses across materials on specific phenomena and techniques.
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