Fiberboard (American English) or fibreboard (Commonwealth English) is a type of engineered wood product that is made out of . Types of fiberboard (in order of increasing density) include particle board or low-density fiberboard (LDF), medium-density fiberboard (MDF), and hardboard or high-density fiberboard (HDF).
It is sometimes used as a synonym for particle board, but particle board usually refers to low-density fiberboard. Plywood is not a type of fiberboard, as it is made of thin sheets of wood, not wood fibers or particles. Fiberboard, particularly medium-density fiberboard, is heavily used in the furniture industry. For pieces that will be visible, a wood veneer of wood is often glued onto fiberboard to give it the appearance of conventional wood.
In the packaging industry, the term "fiberboard" is often used to describe cardboard, a tough Kraft process-based paperboard or corrugated fiberboard for boxes.
"Fiberboard" is also an intermediate product, an output of a pulp mill used as input for a paper mill.
UF resins are dominantly used in the MDF industry because of their low cost and fast curing characteristics. However, pressures on the use of UF resins are mounting steadily due to potential problems associated with formaldehyde emission. by George Mantanis, Eleni Vouli, Chariclea Gonitsioti and Georgios Ntalos; Presentation at the COST Action E49 Conference "Measurement and Control of VOC Emissions from Wood-Based Panels", 28-30 Nov. 2007, WKI, Braunschweig, Germany On the other hand, PF resins are more durable and do not emit formaldehyde after cure. The industry has traditionally shied away from using PF resins due primarily to their higher cost and much slower curing rate than UF resins. However, the press times for PF-bonded fiberboard can be substantially reduced by manipulating the fiber mat temperatures, molecular weight distribution of PF resins and pressing parameters. As a result, the press times for PF-bonded fiberboard can be made comparable to those for UF-bonded fiberboard. Also, the resin content required for PF-bonded fiberboard is less than 5% to achieve a good board quickly. This is considerably lower than that required for UF-bonded fiberboard.
Certain types of fiberboard can be considered "green" building products. Consisting of bio-based, secondary raw materials (wood chip or sugarcane fibers) recovered from within of manufacturing facilities, the binding agent used in this type of fiberboard is an all-natural product, consisting of vegetable starch containing no added formaldehydes.
Applications include:
Fiberboard is also used in the automotive industry to create free-form shapes such as dashboards, rear parcel shelves, and inner door shells. These pieces are usually covered with a skin, foil, or fabric such as cloth, suede, leather, or polyvinyl chloride.
RSI Direct, a bi-weekly Online newspaper covering the roofing, siding and insulation industries,Russo, M. (1 November 2001). "Coverboards enhance roof system performance", RSI Direct. promotes the use of fiberboard as a coverboard in roof systems:
More than two billion square feet of this product have been installed in the U.S. roofing market.
The challenges of recycling fibreboard include:
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