An envelope is a common packaging item, usually made of thin, flat material. It is designed to contain a flat object, such as a letter or Greeting card.
Traditional envelopes are made from sheets of paper cut to one of three shapes: a rhombus, a short-arm cross or a kite. These shapes allow the envelope structure to be made by folding the sheet sides around a central rectangular area. In this manner, a rectangle-faced enclosure is formed with an arrangement of four flaps on the reverse side.
Window envelopes have a hole cut in the front side that allows the paper within to be seen. They are generally arranged so that the receiving address printed on the letter is visible, saving duplication of the address on the envelope itself. The window is normally covered with a transparent or translucent film to protect the letter inside, as was first designed by Americus F. Callahan in 1901 and patented the following year. In some cases, shortages of materials or the need to economize resulted in envelopes that had no film covering the window. One innovative process, invented in Europe about 1905, involved using hot oil to saturate the area of the envelope where the address would appear. The treated area became sufficiently translucent for the address to be readable. there is no international standard for window envelopes, but some countries, including Germany and the United Kingdom, have national standards.
An aerogram is related to a letter sheet, both being designed to have writing on the inside to minimize the weight. Any handmade envelope is effectively a letter sheet because prior to the folding stage it offers the opportunity for writing a message on that area of the sheet that after folding becomes the inside of the face of the envelope. For document security, the letter sheet can be sealed with wax. Another secure form of letter sheet is a Letterlocking, that is formed by cutting and folding the sheet in an elaborate way that prevents the letter from being opened without creating obvious damage to the letter/envelope.
The "envelope" used to launch the Penny Post component of the United Kingdom postal reforms of 1840 by Sir Rowland Hill and the invention of the postage stamp, was a lozenge-shaped lettersheet known as a Mulready. If desired, a separate letter could be enclosed with postage remaining at one penny provided the combined weight did not exceed half an ounce (14 grams). This was a legacy of the previous system of calculating postage, which partly depended on the number of sheets of paper used.
During the U.S. Civil War those in the Confederate States Army occasionally used envelopes made from wallpaper, due to financial hardship.
A "return envelope" is a pre-addressed, smaller envelope included as the contents of a larger envelope and can be used for courtesy reply mail, metered reply mail, or freepost (business reply mail). Some envelopes are designed to be reused as the return envelope, saving the expense of including a return envelope in the contents of the original envelope. The direct mail industry makes extensive use of return envelopes as a response mechanism.
Up until 1840, all envelopes were handmade, each being individually cut to the appropriate shape out of an individual rectangular sheet. In that year George Wilson in the United Kingdom patented the method of tessellating (tiling) a number of envelope patterns across and down a large sheet, thereby reducing the overall amount of waste produced per envelope when they were cut out. In 1845 Edwin Hill and Warren de la Rue obtained a patent for a steam-driven machine that not only cut out the envelope shapes but creased and folded them as well. (Mechanised gumming had yet to be devised.) The convenience of the sheets ready cut to shape popularized the use of machine-made envelopes, and the economic significance of the factories that had produced handmade envelopes gradually diminished.
As envelopes are made of paper, they are intrinsically amenable to embellishment with additional graphics and text over and above the necessary postal markings. This is a feature that the direct mail industry has long taken advantage of—and more recently the Mail Art movement. Custom printed envelopes has also become an increasingly popular marketing method for small business.
Most of the over 400 billion envelopes of all sizes made worldwide are machine-made.
+ International standard envelope sizes |
DL comes from the DIN Lang (German: "Long") size envelope which originated in the 1920s.
The designations such as "A2" do not correspond to ISO paper sizes. Sometimes, North American paper jobbers and printers will insert a hyphen to distinguish from ISO sizes, thus: A-2.
+ North American standard envelope sizes |
The No. 10 envelope is the standard business envelope size in the United States. PWG 5101.1 also lists the following even inch sizes for envelopes: , , , , , and .
Envelopes accepted by the U.S. Postal Service for mailing at the price of a letter must be:
+ Chinese envelope sizes PWG 5101.1 !colspan=2 | Format !! Dimensions (mm) !! Dimensions (in) !! !! Suitable content format |
The Japanese standard JIS S 5502 JIS S 5502:2010 Envelopes, translated was first published in 1964. Some traditional sizes were not kept and some sizes have been removed until its latest edition in 2014, leaving behind gaps in the numeric sequence of designations.
+ Japanese envelopes !colspan=2 | Format !! Standard !! Dimensions (mm) !! Dimensions (in) !! !! Suitable content format |
Paper envelopes were developed in China, where paper was invented by the 2nd century BC. Paper envelopes, known as chih poh, were used to store gifts of money. In the Southern Song dynasty, the Chinese imperial court used paper envelopes to distribute monetary gifts to government officials.
In Western history, from the time flexible writing material became more readily available in the 13th century until the mid-19th century, correspondence was typically secured by a process of folding and sealing the letter itself, sometimes including elaborate letterlocking techniques to indicate tampering or prove authenticity. Some of these letter techniques, which could involve stitching or wax seals, were also employed to secure hand-made envelopes.
Prior to 1840, all envelopes were handmade, including those for commercial use. In 1840 George Wilson of London was granted a patent for an envelope-cutting machine (patent: "an improved paper-cutting machine");The Repertory of Patent Inventions, and other Discoveries & Improvements in Arts, Manufactures and Agriculture; being a continuation, on an enlarged plan of the Repertory of Arts & Manufactures. New Series. - VOL. XIII, January–June, 1840. London: Published by the Proprietor, J. S. Hodson. 112, Flett Street. (p. 107) Patent of January 21, 1840 (This is page 107 under the heading "List of New Patents"
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The "envelopes" produced by the Hill/De La Rue machine were not like those used today. They were flat diamond, lozenge (or rhombus)-shaped sheets or "blanks" that had been precut to shape before being fed to the machine for creasing and made ready for folding to form a rectangular enclosure. The edges of the overlapping flaps treated with a paste or adhesive and the method of securing the envelope or wrapper was a user choice. The symmetrical flap arrangement meant that it could be held together with a single wax seal at the apex of the topmost flap. (That the flaps of an envelope can be held together by applying a seal at a single point is a classic design feature of an envelope.)
Nearly 50 years passed before a commercially successful machine for producing pre-gummed envelopes, like those in use today, appeared.
The origin of the use of the diamond shape for envelopes is debated. However, as an alternative to simply wrapping a sheet of paper around a folded letter or an invitation and sealing the edges, it is a tidy and ostensibly paper-efficient way of producing a rectangular-faced envelope. Where the claim to be paper-efficient fails is a consequence of paper manufacturers normally making paper available in rectangular sheets, because the largest size of envelope that can be realised by cutting out a diamond or any other shape which yields an envelope with symmetrical flaps is smaller than the largest that can be made from that sheet simply by folding.
The folded diamond-shaped sheet (or "blank") was in use at the beginning of the 19th century as a novelty wrapper for invitations and letters among the proportion of the population that had the time to sit and cut them out and were affluent enough not to bother about the waste offcuts. Their use first became widespread in the UK when the British government took monopoly control of postal services and tasked Rowland Hill with its introduction. The new service was launched in May 1840 with a postage-paid machine-printed illustrated (or pictorial) version of the wrapper and the much-celebrated first adhesive postage stamp, the Penny Black, for the production of which the Jacob Perkins printing process was used to deter counterfeiting and forgery. The wrappers were printed and sold as a sheet of 12, with cutting the purchaser's task. Known as Mulready stationery, because the illustration was created by the respected artist William Mulready, the envelopes were withdrawn when the illustration was ridiculed and lampooned. Nevertheless, the public apparently saw the convenience of the wrappers being available ready-shaped, and it must have been obvious that with the stamp available totally plain versions of the wrapper could be produced and postage prepaid by purchasing a stamp and affixing it to the wrapper once folded and secured. In this way although the postage-prepaid printed pictorial version died ignominiously, the diamond-shaped wrapper acquired de facto official status and became readily available to the public notwithstanding the time taken to cut them out and the waste generated. With the issuing of the stamps and the operation and control of the service (which is a communications medium) in government hands the British model spread around the world and the diamond-shaped wrapper went with it.
Hill also installed his brother Edwin as The Controller of Stamps, and it was he with his partner Warren De La Rue who patented the machine for mass-producing the diamond-shaped sheets for conversion to envelopes in 1845. Today, envelope-making machine manufacture is a long- and well-established international industry, and blanks are produced with a short-arm-cross shape and a kite shape as well as diamond shape. (The short-arm-cross style is mostly encountered in "pocket" envelopes i.e. envelopes with the closing flap on a short side. The more common style, with the closing flap on a long side, are sometimes referred to as "standard" or "wallet" style for purposes of differentiation.)
The most famous paper-making machine was the Fourdrinier machine. The process involves taking processed pulp stock and converting it to a continuous web which is gathered as a reel. Subsequently, the reel is guillotined edge to edge to create a large number of properly rectangular sheets because ever since the invention of Gutenberg press paper has been closely associated with printing.
To this day, all other mechanical printing and duplicating equipments devised in the meantime, including the typewriter (which was used up to the 1990s for addressing envelopes), have been primarily designed to process rectangular sheets. Hence the large sheets are in turn guillotined down to the sizes of rectangular sheet commonly used in the commercial printing industry, and nowadays to the sizes commonly used as feed-stock in office-grade computer printers, copiers and duplicators (mainly ISO, A4 and US Letter).
Using any mechanical printing equipment to print on envelopes, which although rectangular, are in fact folded sheets with differing thicknesses across their surfaces, calls for skill and attention on the part of the operator. In commercial printing the task of printing on machine-made envelopes is referred to as "overprinting" and is usually confined to the front of the envelope. If printing is required on all four flaps as well as the front, the process is referred to as "printing on the flat". Eye-catching illustrated envelopes or pictorial envelopes, the origins of which as an artistic genre can be attributed to the Mulready stationery – and which was printed in this way – are used extensively for direct mail. In this respect, direct mail envelopes have a shared history with propaganda envelopes (or "covers") as they are called by philatelists.
Some security envelopes have a patterned tint printed on the inside, which makes it difficult to read the contents. Various patterns exist.See Security Patterns by Joseph King for a selection of security patterns from around the world
These mailers usually have an opening on an end with a flap that can be attached by gummed adhesive, integral pressure-sensitive adhesive, adhesive tape, or security tape. Construction is usually:
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