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An animatronic is a controlled electronically to move in a fluent way. Animatronics are the modern adaptation of the and are often used for the portrayal of characters in , , and attractions.

Animatronics are a multidisciplinary field integrating , and . Animatronic figures can be implemented with both computer and human control, including . Motion are often used to imitate muscle movements and create realistic motions. Figures are usually encased in body shells and flexible skins made of hard or soft plastic materials and finished with colors, hair, feathers and other components to make them more lifelike. Animatronics stem from a long tradition of mechanical powered by , and .

Before the term "animatronics" became common, they were usually referred to as "". Since then, robots have become known as more practical programmable machines that do not necessarily resemble living creatures. Robots (or other artificial beings) designed to convincingly resemble humans are known as "androids". The term animatronics is a of animate and electronics. The term Audio-Animatronics was coined by in 1961 when he started developing professional animatronics for entertainment and film., Alberta, Canada]]


History
Before electronics, animatronics were simply puppets made to work with clockwork. These are known today as . For most of human history, it has not been possible to create a moving figure resembling a person that was not directly puppeted by another person.

In the era, the first clockwork automated humanoid figures were created. These were complex with many movements, however the figures were extremely large as they contained large cam shaft mechanisms in the base with the introduction of electricity. The mechanisms to create a humanoid figure got smaller and smaller, however very few of the created figures looked human.

The first audio animatronic to convincingly imitate a human was Walt Disney's Abraham Lincoln attraction at the Illinois State Pavilion of the 1964 New York World's Fair. This marked a change in the industry, as computers were a pivotal part in creating the figure.

  • 1964: In the film Mary Poppins, animatronic birds are the first animatronics featured in a motion picture. The first animatronic figure of a person, that of , is created by Disney for its Abraham Lincoln attraction at the Illinois State Pavilion of the 1964 New York World's Fair.
  • 1971: Walt Disney World opens with the Country Bear Jamboree and Mickey Mouse Revue attractions, containing 24 and 81 Audio-Animatronics, respectively. The park also opens with The Hall of Presidents, which started with 37 animatronics and adds a new animatronic for each new president.
  • 1977: Chuck E. Cheese's Pizza Time Theatre opens under Warner Communications as the first restaurant with animatronics as an attraction in San Jose, California, created by and designed by Harold Goldbrandsen. Bushnell, hoping to expand Pizza Time Theatre into a chain, purchased all assets from the uninterested Warner for $500,000 by 1978.
  • 1977: debuts "Charlie Plucket" Animatronic on BBC's Tomorrow's World.
  • 1978: AVG Technologies is founded by Alvaro Villa, former head of electronic animation research and development for the Walt Disney Company.
  • 1980: ShowBiz Pizza Place debuts The Rock-afire Explosion, an animatronic band manufactured by Creative Engineering Inc. (CEI) to directly compete with Chuck E. Cheese. CEI's preceding animatronic bands, the Wolf Pack 5 and the Hard Luck Bears, solidify their presence in numerous amusement parks around the world.
  • 1981: renovates its walk through ride, adding 92 animatronics.
  • 1982: Ben Franklin is the first animatronic figure to walk up a set of stairs.
  • 1982: Daniel and the Dixie Diggers, the first animatronic band from Sally Industries of Jacksonville, Florida, debuts at the Mark Twain's Riverboat Playhouse in Kendall, Florida.
  • 1982: David L. Brown establishes the first Bullwinkle's Family Food N' Fun Restaurant in Santa Clara, California, with prototype animatronics provided by Fred Hope's The Only Animated Display & Design Company. AVG Technologies supplied further animatronics for the chain starting in 1983, and later by Dreamation in 1998.
  • 1982: The first Celebration Station opens with a W.O.O.F. Radio animatronic show by Creative Presentations, Inc. of Schaumburg, Illinois. Celebration Station later opened locations with Sally Corporation's Daniel and the Dixie Diggers with Jethro P. Hogg starting in 1991, along with a retrofit of the latter known as The Rockin' Rascals for Knoxville, Tennessee by 1993.
  • 1982: Warner Communications, five years after losing ownership of Pizza Time Theatre, creates the Gadgets chain of restaurants (initially named "Gizmos"). These featured Sammy Sands, an animatronic pianist, and the Revue, both manufactured by Advanced Animations of Southbury, Connecticut. More than satisfied by the results of the two productions, Warner purchased Advanced Animations from founders Bob Marquis and Dan Long, renaming the company to Warner Technologies, Inc. under their leisure division. Along with Sammy Sands and the Looney Tunes Revue for Gadgets, Warner Technologies continued manufacturing shows for other clients, most notably the Electric Mice Orchestra.
  • 1986: Warner Communications sells Advanced Animations back to Bob Marquis and Dan Long, relocating to Stockbridge, Vermont. Shortly after, VP Productions (later VP Animations, LLC.) forms in Watertown, Connecticut by previous Advanced Animations alumni, including Scott Pokorak. VP would become known for their work in producing animatronics for Dandy Bear in Florida and Stew Leonard's across Connecticut, New York, and New Jersey. They also created the Rockin' Rollin' 50's Show along with Mick Jaguar and the Sly Cats for a handful of smaller venues.
  • 1987: Stew Leonard's in Norwalk, Connecticut implements the Farm Fresh Five animatronic band, initially manufactured by Advanced Animations. More animatronics were added to Norwalk and locations afterward, such as the Hank and Beau characters by Sally Industries.
  • 1989: The second generation of Disney's generic animatronics, the "A-100", portraying the Wicked Witch of the West from The Wizard of Oz is developed for The Great Movie Ride attraction at Disney-MGM Studios.
  • 1990: ShowBiz Pizza begins to convert the Rock-afire Explosion into "Chuck E. Cheese & Munch's Make Believe Band" and cuts ties with CEI.
  • 1997: Garner Holt Productions begins supplying a 32 movement Chuck E. Cheese animatronic for Chuck E. Cheese's "Studio C" stages. To cut manufacturing and maintenance costs, this number was reduced to 16 movements starting in 2002.
  • 1998: Tiger Electronics begins selling , an animatronic pet that speaks over 800 English and "Furbish" phrases and can react to its environment.
  • 1999: AVG manufactures approximately 140 animatronics for Universal Islands of Adventure. These were for the Dudley Do-Right's Ripsaw Falls, The Cat in the Hat, and Popeye & Bluto's Bilge-Rat Barges attractions.
  • 2001: The largest animatronic figure ever built was the for Steven Spielberg's franchise Jurassic Park.
  • 2005: produces the first version of their animatronic actor, RoboThespian.
  • October 31, 2008 – July 1, 2009: The Abraham Lincoln animatronic character is upgraded to incorporate new technology at The Hall of Presidents.
  • 2019: Disney releases a number of new characters based on their third-generation platform "A-1000".


Design
There are quite a few ways to build an animatronic, however most follow this basic structure:

An animatronics character is typically designed to be as realistic as possible and thus, is built similarly to how it would be in real life. The framework of the figure is like the "skeleton". Joints, motors, and act as the "muscles". Connecting all the electrical components together are wires, such as the "nervous system" of a real animal or person.

(2025). 9780790612195, Cengage Learning. .
Steel, aluminum, plastic, and wood are all commonly used in building animatronics but each has its best purpose. The relative strength, as well as the weight of the material itself, should be considered when determining the most appropriate material to use. The cost of the material may also be a concern. Several materials are commonly used in the fabrication of an animatronics figure's exterior. Dependent on the particular circumstances, the best material will be used to produce the most lifelike form. For example, "eyes" and "teeth" are commonly made completely out of acrylic.

One method of constructing animatronics can be found in the Chuck E. Cheese's Studio C animatronic by Garner Holt Productions, made of latex rubber, metal, and plastic, supported by an internal skeleton. On the other end of the spectrum, an all-metal animatronic in Australia uses water to actuate the creature's mouth.


Materials
  • Latex: White is commonly used as a general material because it has a high level of elasticity. It is also pre-vulcanized, making it easy and fast to apply.
    (1997). 9781558701281, Betterway Books.
    Latex is produced in several grades. Grade 74 is a popular form of latex that dries rapidly and can be applied very thick, making it ideal for developing molds. is a lightweight, soft form of latex which is used in and facial prosthetics to change a person's outward appearance, and in animatronics to create a realistic "skin". The Wizard of Oz was one of the first films to make extensive use of foam latex prosthetics in the 1930s.
  • Silicone: Disney has a research team devoted to improving and developing better methods of creating more lifelike animatronics exteriors with . (room temperature vulcanization silicone) is used primarily as a molding material as it is very easy to use but is relatively expensive. Few other materials stick to it, making molds easy to separate.
    (1988). 9780823052615, Watson-Guptill.
    (1997). 9781558701281, Betterway Books.
    Bubbles are removed from silicone by pouring the liquid material in a thin stream or processing in a vacuum chamber prior to use. is used as a bulking agent for thicker coatings of the material.
    (1994). 9789401045643, Springer Netherlands.
  • Polyurethane: Polyurethane rubber is a more cost effective material to use in place of silicone. Polyurethane comes in various levels of hardness which are measured on the . Rigid polyurethane foam is used in prototyping because it can be milled and shaped in high density. Flexible polyurethane foam is often used in the actual building of the final animatronic figure because it is flexible and bonds well with latex.
  • Plaster: As a commonplace construction and home decorating material, plaster is widely available. Its rigidity limits its use in molds, and plaster molds are unsuitable when undercuts are present. This may make plaster far more difficult to use than softer materials like latex or silicone.


Movement
actuators can be used for small animatronics but are not powerful enough for large designs and must be supplemented with . To create more realistic movement in large figures, an analog system is generally used to give the figures a full range of fluid motion rather than simple two position movements.

Mimicking the often-subtle displays of humans and other living creatures, and the associated movement is a challenging task when developing animatronics. One of the most common emotional models is the Facial Action Coding System (FACS) developed by Ekman and Friesen.

(1975). 9780139381751, Prentice-Hall. .
FACS defines that through facial expression, humans can recognize six basic emotions: anger, disgust, fear, joy, sadness, and surprise. Another theory is that of Ortony, Clore, and Collins, or the OCC model which defines 22 different emotional categories.

In 2020 Disney revealed its new animatronics robot that can breathe, move its eyes very much like humans, and identify people around it in order to select "an appropriate" response, as opposed to previous Disney animatronics that were used in purely scripted, situations, like rides.


Training and education
Animatronics has been developed as a career which combines the disciplines of mechanical engineering, /, control technologies, electrical/electronic systems, and .

Some colleges and universities do offer degree programs in animatronics. Individuals interested in animatronics typically earn a degree in robotics which closely relate to the specializations needed in animatronics engineering.

Students achieving a bachelor's degree in robotics commonly complete courses in:

  • Mechanical engineering
  • Industrial robotics
  • Mechatronics systems
  • Modeling of robotics systems
  • Robotics engineering
  • Foundational theory of robotics
  • Introduction to robotics


In popular culture
Animatronic characters appear in both and , most notably in and that generally features possessed animatronics as antagonists.


In films
The film industry has been a driving force revolutionizing the technology used to develop animatronics. Animatronics are used in situations where a creature does not exist, the action is too risky or costly to use real actors or animals, or the action could never be obtained with a living person or animal. Its main advantage over CGI and is that the simulated creature has a physical presence moving in front of the camera in real time. The technology behind animatronics has become more advanced and sophisticated over the years, making the even more lifelike.

Animatronics were first introduced by Disney in the 1964 film Mary Poppins which featured an animatronic bird. Since then, animatronics have been used extensively in such movies as Jaws and E.T. the Extra-Terrestrial. Directors such as and have been pioneers in using animatronics in the film industry. Two films directed by Henson, The Dark Crystal and Labyrinth, showcased groundbreaking puppets designed by and created by the then-recently established Jim Henson's Creature Shop in London, England.

The 1993 film Jurassic Park, directed by Spielberg, used a combination of computer-generated imagery in conjunction with life-sized animatronic built by and his team. Winston's animatronic "T. rex" stood almost ,

in length and even the largest animatronics weighing  were able to perfectly recreate the appearance and natural movement on screen of a full-sized ''[[Tyrannosaurus rex|Tyrannosaurus]]''.
     

Jack Horner called it "the closest I've ever been to a live dinosaur". Critics referred to Spielberg's dinosaurs as breathtakingly and terrifyingly realistic.

The 1999 BBC miniseries Walking with Dinosaurs was produced using a combination of about 80% CGI and 20% animatronic models.

(2008). 9780470510667, John Wiley & Sons. .
The quality of computer imagery of the day was good, but animatronics were still better at distance shots, as well as closeups of the dinosaurs. Animatronics for the series were designed by British animatronics firm Crawley Creatures. The show was followed up in 2007 with a live adaptation of the series, , which also featured animatronics.

is an animatronic human skeleton that serves as the on the late-night talk show The Late Late Show with Craig Ferguson. Often referred to as a "robot skeleton", Peterson is a radio-controlled animatronic robot puppet designed and built by of .


Films focusing on animatronics
  • The Banana Splits Movie, a 2019 American film starring , , , and the voice of , follows a young boy and his family who, as a birthday present, attend a of a successful children's television series featuring Fleegle, Bingo, Drooper, and Snorky, four goofy-like animatronic characters. However, their new software updates go haywire upon learning the upcoming cancellation of their show and the characters start a killing spree that the crew and audience must survive. It is a horror reimagining of the 1968-1970 Hanna-Barbera's television series of the same name.
  • Willy's Wonderland, a 2021 American comedy horror film starring , , and , follows a quiet drifter who is tricked into cleaning up a once-successful abandoned family entertainment center while battling the restaurant's eight murderous animatronic characters (possessed by souls of cannibalistic ) with the aid of a teenager and her friends.
  • Five Nights at Freddy's, a 2023 American supernatural horror film starring , , Piper Rubio, Mary Stuart Masterson, and , follows a troubled young man caring for his 10-year-old sister who is suggested by his career counselor to take up a night shift job at a once-successful abandoned family entertainment center, while keeping an eye on the restaurant's four murderous animatronic characters Freddy Fazbear, Bonnie, Chica, and Foxy (possessed by the of five missing dead ) while trying to figure out unsolved of his younger brother more than a decade before. It is based on the Five Nights at Freddy's video game series created by .


Short films
  • The Hug, a 2018 horror short film directed by Jack Bishop and Justin Nijm, and starring Nick Armstrong and Roman George, follows a bratty birthday boy at Pandory's Pan Pizza Palace, a ShowBiz Pizza Place-like restaurant, who has an awkward situation with Pandory the Panda, the pizzeria's animatronic mascot. It premiered at as part of its "Huluween" film competition.


Television
  • features recurring The Capicola Gang, a trio of evil animatronic animals from The Fun Fun Zone. They are the main antagonists in the episodes "Fuzzy Dice" and "Steak Me Amadeus" and one of the members makes a as in "Can you Ear Me Now?" They are a parody of the popular kids entertainment center Chuck E. Cheese.
  • Hoo-Ha's Jamboree, an animatronic band at Hoo-Ha Owl's Pizzamatronic Jamboree, and a parody of The Rock-afire Explosion of ShowBiz Pizza Place, which consist of Hoo-Ha the Owl (, and ), Cheerleader (), Beaver (guitarist), Rat in a Barrel (two same animatronics sit on either side of the stage), Cowboy Frog ( player), and Will E. Badger () are the secondary in the episodes "Soos and the Real Girl", "Weirdmageddon Part 1", and "Weirdmageddon 2: Escape From Reality".


Advertising
The British advertisement campaign for Cadbury Schweppes titled Gorilla featured an actor inside a gorilla suit with an animatronically animated face.

was an campaign for Cable's Internet service. The ad features two animatronic turtles, and it won the gold Effie Award in 2007.


Video games
  • Five Nights at Freddy's (commonly known as FNAF), a horror video game series, features various animatronic entertainers as antagonists who try to kill the player character. In the first game of the series, the animatronics' violent attitude towards humans explained as faulty programming. However, as the series continues, their behavior is linked to the murders of children by William Afton, one of the founders of the in-game restaurant and the series' overarching villain. Afton would go on to possess an animatronic of his own after his death. Since the original game, Five Nights at Freddy's has evolved into a large media franchise comprising various sequels, spin-offs, a novel trilogy, an anthology series of short stories,
    (2019). 9781338626964, Scholastic Inc.. .
    (2020). 9781338626971, Scholastic Inc.. .
    (2020). 9781338626988, Scholastic Inc.. .
    and a film adaptation.


Toys
Some examples of animatronic toys include TJ Bearytails, Big Mouth Billy Bass, , Kota the triceratops, , WowWee Alive Chimpanzee, , and . Well-known brands include Cuddle Barn, PBC International, Telco, Sound N Light, Iwaya Corporation, Nika International, , Tickle Me Elmo, Chantilly Lane and Dan Dee.


See also


External links
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