A switched-mode power supply ( switching-mode power supply, switch-mode power supply, switched power supply, SMPS, or switcher) is an electronic power supply that incorporates a switching regulator to convert electrical power efficiently. Like other power supplies, an SMPS transfers power from a DC or AC source (often mains power) to DC loads, such as a personal computer, while converting voltage and Electric current characteristics. Unlike a linear power supply, the pass transistor of a switching-mode supply continually switches between low-dissipation, full-on and full-off states, and spends very little time in the high dissipation transitions, which minimizes wasted energy. Ideally, a switched-mode power supply dissipates no power. Voltage regulation is achieved by varying the ratio of on-to-off time. In contrast, a linear power supply regulates the output voltage by continually dissipating power in the pass transistor. This higher power conversion efficiency is an important advantage of a switched-mode power supply. Switched-mode power supplies may also be substantially smaller and lighter than a linear supply due to the smaller transformer size and weight.
Switching regulators are used as replacements for linear regulators when higher efficiency, smaller size or lighter weight are required. They are, however, more complicated; their switching currents can cause electrical noise problems if not carefully suppressed, and simple designs may have a poor power factor.
In contrast, a switched-mode power supply changes output voltage and current by switching ideally lossless storage elements, such as and , between different electrical configurations. Ideal switching elements (approximated by transistors operated outside of their active mode) have no resistance when "on" and carry no current when "off", and so converters with ideal components would operate with 100% efficiency (i.e., all input power is delivered to the load; no power is wasted as dissipated heat).
For example, if a DC source, an inductor, a switch, and the corresponding electrical ground are placed in series and the switch is driven by a square wave, the peak-to-peak voltage of the waveform measured across the switch can exceed the input voltage from the DC source. This is because the inductor responds to changes in current by inducing its own voltage to counter the change in current, and this voltage adds to the source voltage while the switch is open. If a diode-and-capacitor combination is placed in parallel to the switch, the peak voltage can be stored in the capacitor, and the capacitor can be used as a DC source with an output voltage greater than the DC voltage driving the circuit. This boost converter acts like a transformer for DC signals. A buck–boost converter works in a similar manner, but yields an output voltage which is opposite in polarity to the input voltage. Other buck circuits exist to boost the average output current with a reduction of voltage.
In an SMPS, the output current flow depends on the input power signal, the storage elements and circuit topologies used, and also on the pattern used (e.g., pulse-width modulation with an adjustable duty cycle) to drive the switching elements. The spectral density of these switching waveforms has energy concentrated at relatively high frequencies. As such, switching transients and ripple introduced onto the output waveforms can be filtered with a small LC filter.
Other advantages include smaller size and lighter weight from the elimination of heavy line-frequency transformers, and comparable heat generation. Standby power loss is often much less than transformers.
Disadvantages include greater complexity, the generation of high-amplitude, high-frequency energy that the low-pass filter must block to avoid electromagnetic interference (EMI), a ripple voltage at the switching frequency and the harmonic frequencies thereof.
Very low cost SMPSs may couple electrical switching noise back onto the mains power line, causing interference with A/V equipment connected to the same phase. Non-power-factor-corrected SMPSs also cause harmonic distortion.
|+ Comparison of a linear power supply and a switched-mode power supply ! !! Linear power supply !! Switching power supply !! Notes|
|A transformer's power handling capacity of given size and weight increases with frequency provided that hysteresis losses can be kept down. Therefore, higher operating frequency means either a higher capacity or smaller transformer.|
|An SMPS can usually cope with wider variation of input before the output voltage changes.|
|Switching losses in the transistors (especially in the short part of each cycle when the device is partially on), on-resistance of the switching transistors, equivalent series resistance in the inductor and capacitors, and in the inductor, and rectifier voltage drop contribute to a typical efficiency of 60–70%. However, by optimizing SMPS design (such as choosing the optimal switching frequency, avoiding saturation of inductors, and active rectification), the amount of power loss and heat can be minimized; a good design can have an efficiency of 95%.|
|In switched-mode mains (AC-to-DC) supplies, multiple voltages can be generated by one transformer core, but that can introduce design/use complications: for example it may place minimum output current restrictions on one output. For this SMPSs have to use duty cycle control. One of the outputs has to be chosen to feed the voltage regulation feedback loop (usually or loads are more fussy about their supply voltages than the loads, so this drives the decision as to which feeds the feedback loop. The other outputs usually track the regulated one pretty well). Both need a careful selection of their transformers. Due to the high operating frequencies in SMPSs, the stray inductance and capacitance of the printed circuit board traces become important.|
|Long wires between the components may reduce the high frequency filter efficiency provided by the capacitors at the inlet and outlet. Stable switching frequency may be important.|
|This can be suppressed with capacitors and other filtering circuitry in the output stage. With a switched mode PSU the switching frequency can be chosen to keep the noise out of the circuits working frequency band (e.g., for audio systems above the range of human hearing)|
|This can be prevented if a (properly earthed) EMI/RFI filter is connected between the input terminals and the bridge rectifier.|
|The operating frequency of an unloaded SMPS is sometimes in the audible human range, and may sound subjectively quite loud for people whose hearing is very sensitive to the relevant frequency range.|
|Active/passive power factor correction in the SMPS can offset this problem and are even required by some electric regulation authorities, particularly in the EU. The internal resistance of low-power transformers in linear power supplies usually limits the peak current each cycle and thus gives a better power factor than many switched-mode power supplies that directly rectify the mains with little series resistance.|
|Empty filter capacitors initially draw large amounts of current as they charge up, with larger capacitors drawing larger amounts of peak current. Being many times above the normal operating current, this greatly stresses components subject to the surge, complicates fuse selection to avoid nuisance blowing and may cause problems with equipment employing overcurrent protection such as uninterruptible power supplies. Mitigated by use of a suitable soft-start circuit or series resistor.|
|Due to regulations concerning EMI/RFI radiation, many SMPS contain EMI/RFI filtering at the input stage consisting of capacitors and inductors before the bridge rectifier. Two capacitors are connected in series with the Live and Neutral rails with the Earth connection in between the two capacitors. This forms a capacitive divider that energizes the common rail at half mains voltage. Its high impedance current source can provide a tingling or a 'bite' /ref>. It can also provide some very mild tingling sensation but it's safe to the user.|
|The floating voltage is caused by capacitors bridging the primary and secondary sides of the power supply. Connection to earthed equipment will cause a momentary (and potentially destructive) spike in current at the connector as the voltage at the secondary side of the capacitor equalizes to earth potential.|
An SMPS designed for AC input can usually be run from a DC supply, because the DC would pass through the rectifier unchanged. Page 9 080317 mydocs.epri.com If the power supply is designed for and has no voltage selector switch, the required DC voltage would be (115 × √). This type of use may be harmful to the rectifier stage, however, as it will only use half of diodes in the rectifier for the full load. This could possibly result in overheating of these components, causing them to fail prematurely. On the other hand, if the power supply has a voltage selector switch, based on the Delon circuit, for 115/230 V (computer ATX power supplies typically are in this category), the selector switch would have to be put in the position, and the required voltage would be (230 × √). The diodes in this type of power supply will handle the DC current just fine because they are rated to handle double the nominal input current when operated in the mode, due to the operation of the voltage doubler. This is because the doubler, when in operation, uses only half of the bridge rectifier and runs twice as much current through it.Notes on the Troubleshooting and Repair of Small Switchmode Power Supplies: Switching between 115 VAC and 230 VAC input. Search the page for "doubler" for more info. Retrieved March 2013.
The inverter stage converts DC, whether directly from the input or from the rectifier stage described above, to AC by running it through a power oscillator, whose output transformer is very small with few windings at a frequency of tens or hundreds of kilohertz. The frequency is usually chosen to be above 20 kHz, to make it inaudible to humans. The switching is implemented as a multistage (to achieve high gain) MOSFET amplifier. MOSFETs are a type of transistor with a low on-resistance and a high current-handling capacity.
If a DC output is required, the AC output from the transformer is rectified. For output voltages above ten volts or so, ordinary silicon diodes are commonly used. For lower voltages, are commonly used as the rectifier elements; they have the advantages of faster recovery times than silicon diodes (allowing low-loss operation at higher frequencies) and a lower voltage drop when conducting. For even lower output voltages, MOSFETs may be used as synchronous rectifiers; compared to Schottky diodes, these have even lower conducting state voltage drops.
Simpler, non-isolated power supplies contain an inductor instead of a transformer. This type includes , , and the buck-boost converters. These belong to the simplest class of single input, single output converters which use one inductor and one active switch. The buck converter reduces the input voltage in direct proportion to the ratio of conductive time to the total switching period, called the duty cycle. For example an ideal buck converter with a 10 V input operating at a 50% duty cycle will produce an average output voltage of 5 V. A feedback control loop is employed to regulate the output voltage by varying the duty cycle to compensate for variations in input voltage. The output voltage of a boost converter is always greater than the input voltage and the buck-boost output voltage is inverted but can be greater than, equal to, or less than the magnitude of its input voltage. There are many variations and extensions to this class of converters but these three form the basis of almost all isolated and non-isolated DC to DC converters. By adding a second inductor the Cuk converter and SEPIC converter converters can be implemented, or, by adding additional active switches, various bridge converters can be realized.
Other types of SMPSs use a capacitor-diode voltage multiplier instead of inductors and transformers. These are mostly used for generating high voltages at low currents ( Cockcroft-Walton generator). The low voltage variant is called charge pump.
Open-loop regulators do not have a feedback circuit. Instead, they rely on feeding a constant voltage to the input of the transformer or inductor, and assume that the output will be correct. Regulated designs compensate for the impedance of the transformer or coil. Monopolar designs also compensate for the magnetic hysteresis of the core.
The feedback circuit needs power to run before it can generate power, so an additional non-switching power-supply for stand-by is added.
The terminal voltage of a transformer is proportional to the product of the core area, magnetic flux, and frequency. By using a much higher frequency, the core area (and so the mass of the core) can be greatly reduced. However, core losses increase at higher frequencies. Cores generally use ferrite material which has a low loss at the high frequencies and high flux densities used. The laminated iron cores of lower-frequency (<400 Hz) transformers would be unacceptably lossy at switching frequencies of a few kilohertz. Also, more energy is lost during transitions of the switching semiconductor at higher frequencies. Furthermore, more attention to the physical layout of the circuit board is required as parasitics become more significant, and the amount of electromagnetic interference will be more pronounced.
Switching power supplies must pay more attention to the skin effect because it is a source of power loss. At 500 kHz, the skin depth in copper is about – a dimension smaller than the typical wires used in a power supply. The effective resistance of conductors increases, because current concentrates near the surface of the conductor and the inner portion carries less current than at low frequencies.
The skin effect is exacerbated by the harmonics present in the high speed PWM switching waveforms. The appropriate skin depth is not just the depth at the fundamental, but also the skin depths at the harmonics.
In addition to the skin effect, there is also a proximity effect, which is another source of power loss.
As a result, the input current of such basic switched mode power supplies has high harmonic content and relatively low power factor. This creates extra load on utility lines, increases heating of building wiring, the utility , and standard AC electric motors, and may cause stability problems in some applications such as in emergency generator systems or aircraft generators. Harmonics can be removed by filtering, but the filters are expensive. Unlike displacement power factor created by linear inductive or capacitive loads, this distortion cannot be corrected by addition of a single linear component. Additional circuits are required to counteract the effect of the brief current pulses. Putting a current regulated boost chopper stage after the off-line rectifier (to charge the storage capacitor) can correct the power factor, but increases the complexity and cost.
In 2001, the European Union put into effect the standard IEC/EN61000-3-2 to set limits on the harmonics of the AC input current up to the 40th harmonic for equipment above 75 W. The standard defines four classes of equipment depending on its type and current waveform. The most rigorous limits (class D) are established for personal computers, computer monitors, and TV receivers. To comply with these requirements, modern switched-mode power supplies normally include an additional power factor correction (PFC) stage.
|0 ≤ Out ≤ In,||Current is continuous at output.|
|Out ≥ In,||Current is continuous at input.|
|Out ≤ 0,||Current is discontinuous at both input and output.|
|Up or down||Bidirectional power control; in or out|
|Any inverted,||Current is continuous at input and output|
|Any,||Current is continuous at input|
|Any,||Current is continuous at output|
|No magnetic energy storage is needed to achieve conversion, however high efficiency power processing is normally limited to a discrete set of conversion ratios.|
When equipment is human-accessible, voltage and power limits of <=42.4 V peak/60 V dc and 250 VA apply for safety certification (UL, CSA, VDE approval).
The buck, boost, and buck-boost topologies are all strongly related. Input, output and ground come together at one point. One of the three passes through an inductor on the way, while the other two pass through switches. One of the two switches must be active (e.g., a transistor), while the other can be a diode. Sometimes, the topology can be changed simply by re-labeling the connections. A 12 V input, 5 V output buck converter can be converted to a 7 V input, −5 V output buck-boost by grounding the output and taking the output from the ground pin.
Likewise, SEPIC and Zeta converters are both minor rearrangements of the Ćuk converter.
Switchers become less efficient as duty cycles become extremely short. For large voltage changes, a transformer (isolated) topology may be better.
|Mutual Inductors||Isolated form of the buck-boost converter.|
|Transformer||Low-cost self-oscillating flyback variant.|
|Inductor||Isolated form of buck converter|
|Inductor and capacitor||Single rail input, unregulated output, high efficiency, low EMI. 090725 camsemi.com Further information on resonant forward topology for consumer applications|
|Inductor||Very efficient use of transformer, used for highest powers.|
|Inductor and capacitor|
|Two capacitors and two inductors|
Power supplies which use capacitors suffering from the capacitor plague may experience premature failure when the capacitance drops to 4% of the original value. This usually causes the switching semiconductor to fail in a conductive way. That may expose connected loads to the full input volt and current, and precipitate wild oscillations in output. 100211 lowyat.net
Failure of the switching transistor is common. Due to the large switching voltages this transistor must handle (around for a mains supply), these transistors often short out, in turn immediately blowing the main internal power fuse.
The primary and secondary sides may be connected with a capacitor to reduce EMI and compensate for various capacitive couplings in the converter circuit, where the transformer is one. This may result in electric shock in some cases. The current flowing from line or neutral through a resistor to any accessible part must, according to , be less than for IT equipment.
Due to their high volumes mobile phone chargers have always been particularly cost sensitive. The first chargers were linear power supplies, but they quickly moved to the cost effective ringing choke converter (RCC) SMPS topology, when new levels of efficiency were required. Recently, the demand for even lower no-load power requirements in the application has meant that flyback topology is being used more widely; primary side sensing flyback controllers are also helping to cut the bill of materials (BOM) by removing secondary-side sensing components such as Opto-isolator.
Switched-mode power supplies are used for DC to DC conversion as well. In automobiles where heavy vehicles use a nominal cranking supply, 12V for accessories may be furnished through a DC/DC switch-mode supply. This has the advantage over tapping the battery at the 12V position (using half the cells) that all the 12V load is evenly divided over all cells of the 24V battery. In industrial settings such as telecommunications racks, bulk power may be distributed at a low DC voltage (from a battery back up system, for example) and individual equipment items will have DC/DC switched-mode converters to supply whatever voltages are needed.
A common use for switched-mode power supplies is as extra-low-voltage sources for lighting, and for this application they are often called "electronic transformers".