An overhead camshaft ( OHC) engine is a piston engine in which the camshaft is located in the cylinder head above the combustion chamber.
Single overhead camshaft (SOHC) engines have one camshaft per cylinder bank. Dual overhead camshaft (DOHC, also known as "twin-cam"Harley-Davidson Twin Cam engine, Fiat Twin Cam engine, Alfa Romeo Twin Cam engine, Quad 4 engine, Lotus-Ford Twin Cam ) engines have two camshafts per bank. The first production car to use a DOHC engine was built in 1910. Use of DOHC engines slowly increased from the 1940s, leading to many automobiles by the early 2000s using DOHC engines.
Compared with OHV engines with the same number of valves, there are fewer reciprocating components and less valvetrain inertia in an OHC engine. This reduced inertia in OHC engines results in less valve float at higher engine speeds (RPM). A downside is that the system used to drive the camshaft (usually a timing chain in modern engines) is more complex in an OHC engine, such as the 4-chain valvetrain of the Audi 3.2 or the 2 meter chain on Ford cammers. Another disadvantage of OHC engines is that during engine repairs where the removal of the cylinder head is required, the camshaft engine timing needs to be reset. In addition, an OHC engine has a large cylinder head to accommodate the camshaft or an extra set of valves to increase the volumetric efficiency, so that with the same displacement as an OHV engine, the OHC engine will end up being the physically larger of the two mostly due to the enlarged cylinder head.
The other main advantage of OHC engines is that there is greater flexibility to optimise the size, location and shape of the intake and exhaust ports, since there are no pushrods that need to be avoided. This improves the gas flow through the engine, increasing power output and fuel efficiency.
Most SOHC engines have 2 valves per cylinder (sometimes 3 or 4), 1 intake valve and one exhaust valve. Motion of the camshaft is usually transferred to the valves either directly (using a tappet) or indirectly via a rocker arm.
A V engine or flat engine requires four camshafts to function as a DOHC engine, since having two camshafts in total would result in only a single camshaft per cylinder bank for these engine layouts. Some V engines with four camshafts have been marketed as "quad-cam" engines, however technically "quad-cam" would require four camshafts per cylinder bank (i.e. eight camshafts in total), therefore these engines are merely dual overhead camshaft engines.
Many DOHC engines have 4 valves per cylinder (sometimes 5, Audi or Volkswagen for instance). The camshaft usually operates the valves directly via a bucket tappet. A DOHC design permits a wider angle between intake and exhaust valves than in SOHC engines, which improves the air-fuel mixture's flow through the engine. A further benefit is that the spark plug can be placed at the optimum location, which in turn improves combustion efficiency. Another newer benefit of DOHC engine design is the ability to independently change/phase the timing between each camshaft and the crankshaft. This affords better fuel economy by allowing a broader torque curve. Although each major manufacturer has their own trade name for their specific system of variable cam phasing systems, overall they are all classified as variable valve timing.
The first known automotive application of timing belts to drive overhead camshafts was the 1953 Devin-Panhard racing specials built for the SCCA H-modified racing series in the United States.
Another camshaft drive method commonly used on modern engines is a timing chain, constructed from one or two rows of metal roller chains. By the early 1960s most production automobile overhead camshaft designs used chains to drive the camshaft(s). Timing chains do not usually require replacement at regular intervals, however the disadvantage is that they are noisier than timing belts.
A camshaft drive using three sets of cranks and rods in parallel was used in the 1920–1923 Leyland Eight luxury car built in the United Kingdom. A similar system was used in the 1926-1930 Bentley Speed Six and the 1930-1932 Bentley 8 Litre. A two-rod system with counterweights at both ends was used by many models of the 1958-1973 NSU Prinz.
The Isotta Fraschini Tipo KM— built in Italy from 1910–1914— was one of the first production cars to use an SOHC engine.
Most of these engines used a shaft to transfer drive from the crankshaft up to the camshaft at the top of the engine. Large aircraft engines— particularly air-cooled engines— experienced considerable thermal expansion, causing the height of the cylinder block to vary during operating conditions. This expansion caused difficulties for pushrod engines, so an overhead camshaft engine using a shaft drive with sliding spline was the easiest way to allow for this expansion. These bevel shafts were usually in an external tube outside the block, and were known as "tower shafts".
In 1926, the Sunbeam 3 litre Super Sports became the first production car to use a DOHC engine.
In the United States, Duesenberg added DOHC engines (alongside their existing SOHC engines) with the 1928 release of the Duesenberg Model J, which was powered by a DOHC straight-eight engine. The 1931–1935 Stutz DV32 was another early American luxury car to use a DOHC engine. Also in the United States, the DOHC Offenhauser racing engine was introduced in 1933. This inline-four engine dominated North American open-wheel racing from 1934 until the 1970s.
Other early SOHC automotive engines were the 1920–1923 Wolseley Ten, the 1928-1931 MG 18/80, the 1926–1935 Singer Junior and the 1928–1929 Alfa Romeo 6C Sport. Early overhead camshaft motorcycles included the 1925–1949 Velocette K Series and the 1927–1939 Norton CS1.
Use of a DOHC configuration gradually increased after World War II, beginning with sports cars. Iconic DOHC engines of this period include the 1948–1959 Lagonda straight-six engine, the 1949–1992 Jaguar XK straight-six engine and the 1954–1994 Alfa Romeo Twin Cam inline-four engine. The 1966-2000 Fiat Twin Cam inline-four engine was one of the first DOHC engines to use a toothed timing belt instead of a timing chain.
In the 1980s, the need for increased performance while reducing fuel consumption and exhaust emissions saw increasing use of DOHC engines in mainstream vehicles, beginning with Japanese manufacturers. By the mid-2000s, most automotive engines used a DOHC layout.
Single overhead camshaft (SOHC)
Dual overhead camshaft (DOHC)
Components
Timing belt / timing chain
Gear train
Other camshaft drive systems
History
1900–1914
World War I
1919–1944
1945–present
See also
Footnotes
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